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TATA Group believes that quality an evolving process, not a fixed standard. Consequently it makes sustainable and vigorous effort to continuously improve the quality of its products at every stage of the production process.

Tata Textile Mills is the first mills in Pakistan and 10th in the World to achieve the excellence of USTERIZED certificate which was awarded by USTER TECHNOLOGIES two years back after a thorough quality audit of our process and yarn quality and our testing and monitoring systems.

TATA Group has incorporated a unique system of developing a full fledged Quality Assurance Department having a total independent staff and infrastructure without the influence of the staff involved in the actual production processes. This system gives a confidence to our customers that every cone being delivered to them has been tested and certified for a consistent quality.

The department has access to the most modern instrumentation installed in our climatic controlled lab as per ISO 139.

Our 3-tier testing system monitors the quality from cotton selection till the final yarn stuffed in the FCL ready to be dispatched to our valued customer. This system has been duly certified and endorsed by Uster Technologies.
We have defined our quality standards based on Uster Statistics and our Customer feedbacks and are reviewed after every 6 months. The concept being used by us is that each delivery point of all processes must give us a consistent quality and any delivery point not fulfilling the requirement must not produce until the problem is resolved.

1st Tier (FIBER TESTING):
>> Each Cotton bale / lot is first approved by the Quality Department before the procurement.
>> The cotton bale / lot are stored in the ware house as per the results / grade.
>> The cotton is selected for processing on the basis of the grades on daily basis in such a way that we have a homogenous blend throughout the year which is the first step in ensuring the consistent quality.
>> Instruments used: Uster HVI 1000 Classing and Uster AFIS PRO
   

2nd Tier (OFF LINE TESTING):
>> In our second step we adjust all our processes by testing the material on AFIS PRO and then carrying out the adjustments based on the results.
>> All the material in each step of our process is checked as per our standardized Quality Plan and if any kind of abnormality is found the machine is stopped immediately until the problem is rectified.
>>

Instruments used: Uster Tester 5 S 800 (with all modules), Uster Tensojet 4, Zweigle Hairiness Tester, Zweigle TPI Tester.
   

3rd Tier (100% ON LINE TESTING OF FINISHED YARN):
>> Each of the cones being produced is checked at the winding stage by the Uster Quantum and the system is fed with our quality standards.
>> Any bobbin which does not fulfill the quality standards is automatically rejected by the machine it self and it will never allow any one to use this bobbin.
>> Instrument used: Uster Quantum Clearers with Quantum Expert, Online Classmat, Computer Aided Yarn Clearing (CAY), Contamination removal (F-Channel).
   

All of the above is controlled by an ERP System from Premier Evolvics, India which immediately reports any kind of abnormality found in the above 3 tiers.

These systems give us a confidence to say that “We Deliver More than We Promise”.
 
 
 
   
 
 
 
 
 
Copyright © 2008 TATA Industries.
Head Office: 8, 8th Floor, Textile Plaza, M.a. Jinnah road, Karachi
Phones: (92-21) 2426761-2-4 & 241-2955-6-7

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